Electrical Panel Upgrades for Modern Power Demands
Older electrical panels can't keep up with today's power demands. If you're experiencing flickering lights, tripping breakers, or planning a major renovation, a panel upgrade from Spillers Electric ensures your home or business has the power capacity it needs — safely and reliably.
Get a Free QuoteElectrical Panel Upgrade in Burleson & DFW
Is your breaker box tripping constantly? Still running a 100-amp panel or an outdated fuse box? Spillers Electric — headquartered in Burleson, TX — performs electrical panel upgrades across Fort Worth, Crowley, Mansfield, and the entire DFW metroplex. We upgrade residential and commercial panels to meet modern power demands safely and up to code.
Signs You Need a Panel Upgrade
Breakers trip frequently or won't reset
Overloaded circuits or failing breakers need immediate attention
Flickering or dimming lights throughout your home
Voltage fluctuations often trace back to an undersized panel
Federal Pacific or Zinsco panel installed
These recalled panels are documented fire hazards — replace immediately
Adding EV charger, hot tub, or HVAC system
Major appliances require dedicated circuits your panel may not support
Fuse box instead of circuit breakers
Fuse boxes don't meet modern code and increase fire risk
200-Amp Ready
Modern power capacity
Panel Upgrade Costs in Burleson & DFW
How much does an electrical panel upgrade cost in Dallas-Fort Worth? Here's our transparent pricing for every common panel project.
100A → 200A Upgrade
$2,000 – $4,000
The most common residential panel upgrade in Burleson and DFW. Includes new 200-amp panel, meter base upgrade, utility coordination, permits, and city inspection.
- New 200A panel
- Meter base upgrade
- Utility coordination
- Permit & inspection
Breaker Box Replacement
$1,500 – $3,000
Replace your outdated or damaged breaker box with a modern, code-compliant panel. Essential for homes with Federal Pacific, Zinsco, or corroded panels.
- Federal Pacific removal
- Zinsco replacement
- Modern breaker panel
- Arc-fault ready
Fuse Box → Breaker Panel
$2,000 – $3,500
Convert your old fuse box to a modern circuit breaker panel. Eliminates blown fuses, meets current Texas electrical code, and may be required by your insurance company.
- Fuse elimination
- Modern breakers
- Code compliant
- Insurance requirement
Sub-Panel Installation
$500 – $1,500
Add a sub-panel for your garage, workshop, addition, or area far from your main panel. Provides dedicated circuits without overloading your main breaker box.
- Garage & workshop
- Home additions
- Dedicated circuits
- Load distribution
Panel + EV Charger Combo
$2,500 – $5,000
Panel upgrade bundled with EV charger circuit installation. The most cost-effective way to prepare your Burleson or DFW home for electric vehicle charging.
- 200A upgrade + 240V circuit
- EV-ready panel
- Single project savings
- All permits included
Meter Base Upgrade
$800 – $2,000
Replace your meter base when upgrading to 200-amp service or when your existing base is damaged, corroded, or doesn't meet current code requirements.
- Weather head & mast
- Oncor coordination
- Code compliance
- Storm damage repair
Is Your Panel a Known Fire Hazard?
Federal Pacific Electric (FPE) and Zinsco breaker panels are installed in millions of homes built between the 1950s and 1980s — including many in Burleson, Fort Worth, and across DFW. These panels have been linked to thousands of house fires because their breakers fail to trip during overloads.
If you have a Federal Pacific "Stab-Lok" or Zinsco panel, replacement is not optional — it's urgent. Many Texas insurance companies now require replacement as a condition of coverage.
Federal Pacific Stab-Lok panels — breakers fail to trip in 25–60% of tests
Zinsco panels — bus bar connections melt and fuse to breakers
Challenger panels (some models) — recalled breakers overheat
Pushmatic panels — obsolete, no replacement parts available
Panel Upgrade Questions
Answers to the questions Burleson and DFW homeowners ask most about electrical panel upgrades, breaker replacements, and costs.
What We Offer
100-amp to 200-amp panel upgrades
Breaker panel replacements
Sub-panel installations
Federal Pacific and Zinsco panel replacements
Fuse box to breaker panel conversions
Whole-home surge protection integration
Load balancing and circuit additions
Meter base upgrades
Frequently Asked Questions
How much does an electrical panel upgrade cost in DFW?
A 100-to-200-amp panel upgrade in the Dallas-Fort Worth area typically costs $1,800–$3,500 including permits and inspection. Costs vary based on your home's existing wiring, meter base condition, and whether additional circuits are needed.
How much does it cost to replace a breaker box in Texas?
Breaker box replacement costs $1,500–$3,000 in the DFW area for a standard 200-amp panel. If your meter base also needs upgrading or your home requires a service disconnect, the total can reach $3,500–$5,000.
How do I know if I need a panel upgrade?
Common signs include frequent breaker trips, flickering lights, warm or discolored outlets, a fuse box instead of breakers, a panel rated below 200 amps, or you're adding major appliances like an EV charger, hot tub, or HVAC system.
How much does it cost to upgrade from 100 amp to 200 amp service?
Upgrading from 100-amp to 200-amp service in DFW typically costs $2,000–$4,000, including the new panel, meter base upgrade, utility coordination, permits, and inspection. This is the most common residential panel upgrade we perform.
Should I replace a Federal Pacific or Zinsco panel?
Yes — Federal Pacific (FPE) and Zinsco panels are known fire hazards because their breakers frequently fail to trip during overloads. We strongly recommend replacing them immediately. Replacement typically costs $1,800–$3,000.
How long does a panel upgrade take?
Most residential panel upgrades are completed in a single day (6–8 hours). We coordinate with your utility company in advance to minimize any power interruption, usually limited to 2–4 hours.
How much does it cost to add a sub-panel?
Sub-panel installation in the DFW area costs $500–$1,500 depending on the amperage and location. Sub-panels are ideal for garages, workshops, additions, or areas far from your main panel that need dedicated circuits.
Do I need a panel upgrade to install an EV charger?
It depends on your current panel capacity. Many homes with 100-amp panels need an upgrade to safely support a 240V Level 2 EV charger. We'll assess your panel and recommend the most cost-effective solution.
How much does a fuse box to breaker panel conversion cost?
Converting a fuse box to a modern breaker panel in DFW typically costs $2,000–$3,500. This upgrade improves safety, meets current code requirements, and may be required by your homeowner's insurance.
Related Electrical Services
Electrical Panel Upgrades Near You
We provide electrical panel upgrades across the DFW metroplex. Select your city for local details.
Ready to Get Started?
Call us today for a free, no-obligation quote on your electrical panel upgrades project.
(817) 447-7141