Panel UpgradesFebruary 25, 20264 min read

Do You Need a 200-Amp Panel Upgrade? Here's How to Tell

Your electrical panel is the heart of your home's power system. If it was installed 20+ years ago, it's likely running at or beyond capacity — especially if you've added an EV charger, home office, or upgraded your HVAC system.

Signs You Need a Panel Upgrade

Breakers trip frequently when running multiple appliances

You're adding a major appliance (EV charger, hot tub, workshop equipment)

Your panel is a Federal Pacific or Zinsco — both are known fire hazards

You still have a fuse box instead of circuit breakers

Lights dim when the AC kicks on

You need more circuits than your current panel can accommodate

What a 200-Amp Upgrade Involves

Assessment — We evaluate your current panel, wiring condition, and electrical needs

Permit — Required in all DFW municipalities for panel upgrades

Utility coordination — The power company must disconnect and reconnect service

Panel swap — Remove old panel, install new 200-amp panel with modern breakers

Grounding update — Ensure your grounding system meets current NEC code

Inspection — City inspector verifies the work before we close out the permit

Cost Range

A standard 200-amp panel upgrade in the DFW area runs $2,500 to $4,500 depending on your home's existing wiring condition and any additional circuits needed. Homes requiring a meter base upgrade or service entrance cable replacement will be on the higher end.

Why It Matters

An overloaded panel isn't just inconvenient — it's dangerous. Breakers that trip frequently are doing their job, but they're telling you the system is maxed out. Ignoring this leads to overheated wiring and increased fire risk.

Spillers Electric has upgraded hundreds of panels across Burleson, Fort Worth, and the DFW metroplex. Every upgrade includes a full inspection and load calculation to ensure your home is safe and future-ready.